Low temperature (heat pump) belt sludge dryer

The low-temperature drying unit is a professional equipment that utilizes the Carnot cycle principle and is equipped with a combination of air supply system, heat exchange system, etc. It is a new type of high-efficiency and energy-saving drying unit. According to the Carnot cycle principle, a small amount of electrical energy is consumed to drive the compressor to compress the medium into high-temperature and high-pressure gas, which enters the condenser to release heat. The heat released by the condenser is sent to the drying chamber by the circulating fan, which heats up the materials in the drying chamber and repeatedly circulates to absorb moisture from the materials. The moisture is continuously vaporized and removed from the surface of the materials, and then cooled and dehumidified by the evaporator to discharge the moisture in the materials, achieving material drying.

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Principle

The low-temperature drying unit is a professional equipment that utilizes the Carnot cycle principle and is equipped with a combination of air supply system, heat exchange system, etc. It is a new type of high-efficiency and energy-saving drying unit. According to the Carnot cycle principle, a small amount of electrical energy is consumed to drive the compressor to compress the medium into high-temperature and high-pressure gas, which enters the condenser to release heat. The heat released by the condenser is sent to the drying chamber by the circulating fan, which heats up the materials in the drying chamber and repeatedly circulates to absorb moisture from the materials. The moisture is continuously vaporized and removed from the surface of the materials, and then cooled and dehumidified by the evaporator to discharge the moisture in the materials, achieving material drying.

 

Main features 

◆ Adopting closed-loop or micro negative pressure operation, there is no odor overflow or a small amount of overflow treatment, with low energy consumption and low emissions.

◆ Adopting low-temperature drying (generally ≤ 80 ℃) to avoid natural or easily caused high-temperature drying corrosion, with high safety.

Adopting a low-temperature drying form can greatly reduce the energy demand during the drying process, thereby greatly reducing operating costs (heat pump heating requires a large investment and high operating costs).

Mainly suitable for the treatment of bulk sludge with a feed moisture content of 50-75% and low corrosive components in the sludge.

Large processing capacity, can adopt single-layer or multi-layer structure design, can directly dry sludge with a moisture content of ≤ 75% to about 10%.

High degree of automation, simple process structure, energy-saving and environmentally friendly, widely applicable.

 

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Main Characteristics Comparison

 

Project name

Medium temperate typeDry and chemical

Low-temperature belt drying (non-heat pump)

Low-temperature heat pump belt drying

Conveyor belt

Stainless steel mesh or plate

Plastic or stainless steel mesh

Plastic or stainless steel mesh

Temperature

110~150℃

50~75℃

50~85℃

Dehumidification method

Open type (dehumidification + condensation

.Closed circuit (condensation) or micro-negative pressure

Closed circuit (condensation)

Heat consumption

Steam, waste heat, thermal oil

Hot water or residual heat

Lightning

Investment amount

Same

Higher

Tall

Feeding molding

Squeeze strips, cut strips, granulation

Squeeze strips, cut strips, granulation

Squeeze strips, cut strips, granulation

Dry material cooling

The material temperature is high and needs to be cooled.

The material temperature is low and does not need to be cooled.

The material temperature is low and does not need to be cooled.

Energy consumption

Same

Low

Tall

Exhaust fumes

Large displacement

Smaller displacement

Not have

Land area

Smaller

Larger

Larger

 

◆ The low-temperature drying process is based on a temperate drying machine, using hot water, electricity, or low-temperature waste heat as a heat source. The drying temperature is generally between 50-80 ℃ for drying operation. The evaporated warm air is condensed by a condenser (or heat pump) to circulate and achieve low-temperature drying.

◆ Low temperature belt dryers generally adopt two types: closed-loop circulation structure and micro negative pressure structure, among which the former can adopt heat pump condensation cycle form and direct condensation cycle form.

 

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Technical Specifications(Reference)

 

Main technical performance indicators of heat pump sludge low-temperature drying machine

Serial number

Item

Unit

TSD50E

TSD 100E

TSD 150E

TSD200E

TSD400E

TSD 600E

TSD800E

TSD1000E

TSD1200E

TSD 1400E

TSD 1600E

1

Ability to remove water

KG/h

30 to 50

Sixty to one hundred

90 to 150

120 to 200

240 to 400

360 to 600

480 to 800

600~1000

720 to 1200

840 to 1400

960 to 1600

Maximum daily water removal

T/24h

1.2

Two four

3.6

.4.8

9.6

14.4

19.2

24.0

28.8

33.6

38.4

2

Operating power

Kilowatt

13

26

40

53

104

154

206

260

311

367

417

3

Preheating power

Kilowatt

9

18

18

18

36

54

72

90

108

108

144

4

Heat pump module

Organize

1 x 13

1x26

1 times 40

1 x 52 HP

2 x 52 HP

3 x 52 HP

4 x 52 HP

5 x 52 HP

6 x 52 HP

7 x 52 HP

8 x 52 HP

5

Compressor

Ge

1

4

6

8

16

24

32

40

48

56

64

6

External size
LxWxH

Medium size

4x2.2
×2.3

5.7 times 2.3
×2.8

5.7 times 24
×2.8

.5.7 times 2.6
X 2.8

11 times 2.6
×2.8

17x2.6
X 2.8

22x2.6
×2.8

28x2.6
×2.8

17 times 4.2
X2.8

Thirty-nine x 62
×2.8

22 times 4.2
×2.8

7

The quality of the whole machine

T

2.5

4

5

6

12

18

24

30

31

31

40

8

Structural form

 

Assemble

9

Noise

dB(A)

≤75

10

Control method

 

PLC control + touch screen

11

Refrigerant

 

R134a.

12

Molding method

 

Cut strips, squeeze strips

13

Water content

%

Inlet moisture content: 85%~60%, output moisture content: 60%~10%. Design selection is carried out according to the nature of sludge, water content and customer requirements.

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Drying temperature

50~65℃ (return wind Y60~75℃(return wind)

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