Extract Spray Dryer

The extract spray dryer is mainly used for drying products with low melting point and high sugar content. It can be equipped with air dehumidifier, automatic cleaning device, air filtration system, cold wall system, windfilm system, exhaust gas treatment system and other devices. The machine has a high level of automation and the operation of this machine is very easy. This machine is generally made of stainless steel and it meets the reQuirements of "GMP".

Key words

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Descriptions

◆The extract spray dryer is mainly used for drying products with low melting point and high sugar content. It can be equipped with air dehumidifier, automatic cleaning device, air filtration system, cold wall system, windfilm system, exhaust gas treatment system and other devices. The machine has a high level of automation and the operation of this machine is very easy. This machine is generally made of stainless steel and it meets the reQuirements of "GMP".

 

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Principle

◆After the air is filtered and heated, it enters the hot air distributor at the top of the dryer. Once the hot air passes the distributor, it enters the drying chamber evenly along the spiral trajectory. The liquid material is pumped to the high- speed centrifugal atomizer at the top of the tower, and it is atomized into very fine mit-like droplets. Once it is in contact with the hot air, the water evaporates rapidly, and the product can be dried within a very short amount of time. The finished product is continuously collected by the dust collector and stored inside the receiver. The exhaust gas is discharged by the induced draft fan.

 

Features

◆The main body of the tower is equipped with a cold air jacket to make it less likely for the material to stick to the wall.

◆The main body of the tower has an automatic vibration device or a wall sweeping device.

◆The main body of the tower and the piping system have openings for cleaning and discharging sewage.

◆The feeding tank can have the automatic control function for constant temperature.

◆Accessories for high-pressure automatic cleaning system are available.

◆PLC touch screens and DCS control systems can be added to the eQuipment.

◆Two-s-stage cyclone dust cllector, or one stage cyclone dust cllector plus wet dust cllector can be used for material collection. .

◆The atomizer can be equipped with variable frequency speed control.

◆The machine is equipped with the triple effect filter for air purification standard up to level 100,000-300,000.

◆Air dehumidifier, cooler and vibrating screen are also available.

 

Structure Diagram

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Technical Specifications

Model ZLPG-25 ZLPG-50 ZLPG-80 ZLPG-100 ZLPG-150 ZLPG-200 ZLPG-300 ZLPG-300~5000
Evaporated Moisture (kg/h) 25 50 80 100 150 200 300
Depending on the
situation
Treatment Capacity of Raw Liquid Material(kg/h) 25~34 50~68 80~108 100~135 150~203 200~270 300~406
Output of Product(kg/h 4.8~7.2 9.2~14 14.8~22.4 18.4~28 28~42 36.8~56.4 55~85
Solid Content Of Raw Wet Material(%) 18~25
Moisture Content of Product (%) 3~5
Power(kW) 63 99 132 153 204 246 330
Heating Source Steam Plus Electricity
Collecting Method and Efficiency                  Two-stage cyclone dust collector or one-stage cyclone dust collector plus one-stage wet dust collector 95%
Automatic Control Meters and Instruments Indicators for the temperature of the hot air and the temperature of the exhaust gas, automatic tem-

perature controller
Temperature of Inlet Air(℃) 150~200
Temperature of Outlet Air (℃) 80~100

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