ZPG Series Spray Dryer for Sticky Material ZPG

  • ZPG Series Spray Dryer for Sticky Material
  • ZPG Series Spray Dryer for Sticky Material
Item Code:ZPG Features:ZPG spray drier is specially suitable for sticky raw material and meet the requirement of GMP. (1)Suit for:sticky material (2)High in automation,easy in operation (3) Parts can be choosed as option(4) ISO9001:2008 (5)GMP
  • Description
  • Principle
  • Technical Parameters

Description:

       Spray drier for sticky material is suitable for drying the material that are low in fusion point and high in the sugar contents. And the machine owns the characteristics that its products do not sticky to the walls, uneasy to absorb the moisture etc. The technological conditions for spray and drying are decided according to features and property of the products to be dried for the machine. The machine is high in automation and easy in operation. It means the GMP requirements

Feature:

       (1) The tower is equipped with cooling air jacket, not easy to adhesive wall. 
       (2) There is vibration device in the wall 
       (3)The tower and pipe are equipped with quick washing hole and discharge sewage hole. 

       (4)Automatic control constant temperature feeding tank as option. 
       (5) Accessory of high pressure tower as option 

       (6) PLC and DCS inspection device as option 

       (7) Raw material collection is adapted two grades cyclone separator or one grade cyclone separator and washing tower.

       (8) Atomizing frequency converter as option 

       (9) Sweeping device as option          
       (10) Three layers of air filtering and the air purification could reach 10-30 level.
       (11) Dehumidifier, fluid bed cooling device and vibration sieve as option.

 

Principle:

       Heated by a heater, the air enters into the hot air distributor on top section of drying tower. After passing through hot air distributor, the hot air enters into drying tower uniformly and moves in spiral state. At the same time, the material pump sends the material liquid to centrifugal atomizer on top of drying tower. Material liquid is sprayed into very fine mist-state drops. The surface area that material liquid contacts the hot air is increased greatly. The water is evaporated very fast. In a very short time, raw materials are dried into final products. Dried final products are separated with wet air by cyclone separator. The dried final products will pass through material collection whirl room at the bottom of cyclone separator and are sent to the second small cyclone separator for separation by dried air. The final products will be collected in material collection tank. The exhausted gas will be discharged through exhaust fan. 
      All the hot air system, blowing system and air sending system of drier have the pre, middle filter and semi-HEPA. All the air entering drying system has passed the filtering treatment. All the contact material parts use stainless steel and meet GMP requirement.

Technical Parameter:

 

                        Type  ZPG-5  ZPG-25  ZPG-50  ZPG-80  ZPG-100  ZPG-150  ZPG-200  ZPG-300
          Evaporated water (kg/h)        5        25       50        80     100      150     200     300
Capacity of liquid treatment(kg/h)    5-8    25-34    50-68    80-108   100-135  150-203  200-270  300-406
Output capacity of product (kg/h)  0.25-2   4.8-7.2   9.2-14 14.8-22.4   18.4-28     28-42  36.8-56.4    55-85
Solid content of damp raw material(%)                                                                   18-25
Water content of final product(%)                                                                    3-5
                    Power(kw)     36     63     99      132      153      204      246       330
                Heating resource                                                          Steam plus electric
      Collecting way and efficiency 95%  Two grade cyclone separator or one grade cyclone separator plus washing tower 95%
 Automatic control meters and instruments        Indicator of inlet and outlet air temperature, automatic temperature controller
       Temperature of inlet air(℃)                                                                    150-200
      Temperature of outlet air(℃)                                                                     80-100

 

Structure Diagram:

 

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